VMC1060 CNC Milling Machine a tsaye

1. Overall layout na inji kayan aiki

VMC1060 a tsaye machining cibiyar rungumi dabi'ar firam shimfidar wuri, da ginshikan da aka gyarawa a kan gado, headstock motsa sama da kasa tare da ginshiƙi (Z shugabanci), slide wurin zama motsa a tsaye tare da gado (Y shugabanci), da kuma tebur motsa a kwance tare da nunin wurin zama (X shugabanci).

Gado, tebur, wurin zama na nunin faifai, ginshiƙi, akwatin sandal da sauran manyan sassa ana yin su da ƙarfe mai ƙarfi na simintin ƙarfe, ƙirar yashi na guduro, maganin tsufa biyu don kawar da damuwa. Wadannan manyan sassa an inganta su ta hanyar Pro / E da Ansys don inganta tsattsauran ra'ayi da kwanciyar hankali na manyan sassa da dukan na'ura, da kuma yadda ya kamata ya hana nakasawa da rawar jiki na kayan aikin injin da aka yi ta hanyar yankewa.

Lura: Axis na XYZ ya ƙunshi nau'in igiyoyin waya masu faɗi guda biyu 35.

2. Jawo tsarin

Hanyar jagorar axis uku tana ɗaukar hanyar jagorar madaidaiciyar mirgina da aka shigo da ita, wanda ke da ƙarancin juzu'i da juzu'i, babban azanci, ƙaramin girgizawa, babu rarrafe a ƙaramin gudu, daidaiton matsayi mai girma, kyakkyawan aikin servo drive, kuma yana haɓaka daidaito da daidaiton daidaiton kayan aikin injin.

Motar servo mai axis guda uku tana da alaƙa kai tsaye tare da madaidaicin ƙwallon ƙwallon ƙwallon ƙafa ta hanyar haɗin gwiwa na roba, rage tsaka-tsakin tsaka-tsaki, fahimtar watsawar gashless, abinci mai sassauƙa, madaidaiciyar matsayi, da daidaitaccen watsawa.

Z-axis servo motor tare da aikin kullewa ta atomatik, a cikin yanayin gazawar wutar lantarki, na iya kulle mashin ɗin ta atomatik, ta yadda ba zai iya jujjuya ba, yana taka rawa wajen kariyar aminci.

3. Ƙungiyar Spindle

ƙwararrun masana'antun Taiwan ne ke kerar saitin sandal ɗin, tare da madaidaici da tsayin daka. Abubuwan da aka yi amfani da su sune P4 na musamman bearings don babban shaft. Bayan da aka tattara duka sandal ɗin a ƙarƙashin yanayin zafin jiki akai-akai, yana wucewa gyare-gyaren ma'auni mai ƙarfi da gwajin gudu, wanda ke inganta rayuwar sabis da babban amincin duk sandal ɗin.

Tushen zai iya gane tsarin saurin da ba shi da ƙarfi a cikin kewayon saurin sa, kuma injin ɗin yana sarrafa mashin ɗin da aka gina a ciki, wanda zai iya fahimtar tsarin sandar sandar da tsayayyen ayyukan tapping.

4. Wuka dakin karatu

Ana sarrafa shugaban mai yankewa kuma yana sanya shi ta hanyar abin nadi CAM yayin canjin kayan aiki. Bayan sandar ya kai matsayin canjin kayan aiki, ana mayar da mai yankan kuma a aika ta na'urar canza kayan aikin manipulator (ATC). ATC na'ura ce ta CAM ta hobbing, wacce za ta iya gudu cikin babban sauri ba tare da hayaniya ba bayan an gama saukarwa, yin canjin kayan aiki cikin sauri da daidaito.

5. Yanke tsarin sanyaya

An sanye shi da babban famfo mai sanyaya mai gudana da babban tankin ruwa mai ƙarfi, cikakken tabbatar da sanyaya wurare dabam dabam, ƙarfin famfo mai sanyaya: 0.48Kw, matsa lamba: 3bar.

Fuskokin da aka yi da kayan kwalliya suna sanye take da nozzles masu sanyaya, waɗanda za su iya zama mai sanyaya ruwa ko kuma sanyaya iska, kuma ana iya canza su yadda ake so, kuma tsarin sanyaya na iya sarrafa tsarin M-code ko kwamiti mai kulawa.

An sanye shi da bindigar iska don tsaftace kayan aikin injin.

6. Tsarin pneumatic

Sau uku masu ciwon huhu na iya tace ƙazanta da danshi a cikin iska don hana gurɓataccen iskar gas daga lalacewa da lalata sassan injin. Ƙungiyar bawul ɗin solenoid ana sarrafa ta shirin PLC don tabbatar da cewa kayan aikin kwancen sandar, busawa cibiyar spindle, kayan ƙulla igiya, sanyaya iska da sauran ayyuka ana iya kammala su cikin sauri da daidai.

7. Tsarin lubrication

Jagora dogo da ball dunƙule biyu suna lubricated tare da Karkasa atomatik man lubrication, kowane kumburi sanye take da adadi mai yawa mai SEPARATOR, da kuma man da aka allura zuwa kowane lubricating part akai-akai da kuma quantitatively don tabbatar da uniform lubrication na kowane zamiya surface, yadda ya kamata rage gogayya juriya, inganta motsi daidaito, da kuma tabbatar da sabis rayuwa na ball dunƙule.

8. Kariyar kayan aikin injin

Injin yana ɗaukar ɗaki mai kariya daidai da ka'idodin aminci, wanda ba wai kawai yana hana sanyin sanyi ba, har ma yana tabbatar da amintaccen aiki da bayyanar mai daɗi. Kowane dogo na jagora na kayan aikin injin yana da murfin kariya don hana kwakwalwan kwamfuta da sanyaya shiga cikin kayan aikin injin, ta yadda layin jagora da dunƙule ball suna kariya daga lalacewa da lalata.

9. Tsarin cire guntu (na zaɓi)

Tsarin kariyar tsagawar Y-axis yana sanya guntuwar ƙarfe da aka samar yayin sarrafawa su faɗi kai tsaye kan gado, kuma babban tsarin bevel ɗin da ke cikin gadon yana sa guntun ƙarfen su zamewa sumul zuwa farantin sarkar na'urar cire guntun sarkar da ke ƙasan kayan aikin injin. Motar cire guntu ce ke jan farantin sarkar, kuma ana jigilar guntu zuwa motar cire guntu.

Mai cire guntu nau'in sarkar yana da babban ƙarfin isarwa, ƙaramar amo, na'urar kariya da yawa, aiki mai aminci kuma abin dogaro, kuma ana iya amfani da shi don tarkace da guntuwar juzu'i na kayan daban-daban. Na farko, babban tsari da halayen fasaha na kayan aikin injin